UD Aramid Fabrics Crossply Machine

UD Aramid fabrics crossply machine

 

 

 

 

 

UHMWPE UD continuous orthogonal vulcanization process:

 

Automatic UD Aramid fabrics crossply machine process:

1. Put the unidirectional PE UD on the 0° and 90° tension unwinding devices.

2. The 0° UD tension fabric is unwind to the hot pressing platform by the servo traction device before coiling.

3. After the 90° UD fabric is pulled and positioned by the servo width setting device, it is cut by the hot cutting device.

4. The upper hot pressing plane is quickly pressed down, and the pressure is transmitted through signal sensing to drive the composite.

5. The servo traction is used in conjunction with the tension shaft to roll the PEUD orthogonal finished fabric.

 

4/6UD composite: PEUD vulcanized finished fabric is taken by the above-mentioned 0° three-axis unwinding device, hot pressed composite, servo traction, and tension axis winding.

 

 

 

Machine technical parameter of automatic UD Aramid fabrics crossply machine

 

1) Pressing tonnage: 6000KN

2) Working table dimension: 1700 * 1700mm

3) Material width: ≤ 1650mm

4) Heat source medium: thermal oil

5) Heating method: external oil heater circulation

6) Pressing method: hydraulic

7) Control mode: HMI+PLC

8) Transmission control: frequency conversion+servo drive

9) Total power: about 95KW

10) Power supply: 380V/50Hz (customized)

11) Length * width * height: 9500 * 7500 * 5000mm

12) Weight: approximately 25 tons

 

 

 

 

 

Automatic UD Aramid fabrics crossply machine configuration

 

No.	Part name	Technical requirements	Function
1	0°unwinding device	3-axis center unwinding/safety chuck	0°UD tension unwinding
		Magnetic powder tension control
2	90°unwinding platform	Single axis center unwinding/safety chuck	90°UD tension unwinding
		Magnetic powder tension adjustment control
3	Fixed width device	Servo stepper feeding	Function: Horizontal fixed width pulling material
		Pneumatic clamping fixed length movement
		Servo motor drive, insulation level F, protection level IP55, brand: Huichuan
		The pulling length HMI can be set
		Mobile guide rail carbon steel plated with hard chromium, high-frequency quenching treatment
		Thermal cutting
4	Pressing & Lamination	Guide four column carbon steel plated with hard chromium	hot pressing and lamination
		6000KN four cylinder hydraulic assembly
		1700 * 1700mm hot lamination tabletop
		External mold temperature oil heater
5	Guiding device	Servo driven guiding roller	guiding products
		Servo motor drive, insulation level F, protection level IP55
6	Winding device	Center unwinding/safety chuck	winding final products
		Magnetic powder tension control
		Variable frequency motor drive, insulation level F, protection level IP55, brand: Siemens

 

 

 

RFQ

1. Are you a trading company or a manufacturer?

We are a manufacturer with strong export capability.

 

2. Where is your factory?

We are in Yancheng city, three and a half hours' drive away from Shanghai, China.

 

3. Do you have individual research and development department?

Yes, we have. We believes in technology and market oriented research. Every year, we will work out a number of solutions to actual onsite application problems and develop brand new machines for our customers.

Shoud you have any new ideas about our machines, pls feel free to contact us! We are sure to make your ideas into designs. Our goal is to work together with our customers to solve every onsite problems, to realize better material finishing/processing effect and to be our customers' think tank.

 

4. How can I trust your quality?

We have CE and ISO certificates. They enhance quality control throughout the manufacturing of our machines.

We have professional QCs. For each step of our machine production, there will be a team of QCs responsible for the inspection. Until the item passes all the inspections can it go to the following step.

At the end of the machine assembling, a series of testings will be conducted. Unless the machine passes all the testings, we will not make delivery. We guarantee our machines with one-year warranty. Usually, our customers use our machines for 5 years, 8 years and even 10 years. Throughout the lifespan of our machines, the spare parts replacement will be at cost price.

 

5. How to operate the machine? We have not used such a machine before. We just want to expand our business and start a new line.

Pls do not worry! Almost 50% of our overseas customers were in the same situation when buying first of our machines. We have skillful and experienced follow up service staff who have worked out a whole package of solutions catering to the need of our customers like you. Besides, we have a team of technicians available for overseas machine installing, testing and operation instruction.

 

 

 

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