UD Crossply Machine

UD Crossply Machine

 

 

 

 

 

UHMWPE UD continuous orthogonal vulcanization process:

 

Automatic UHMW-PE UD Crossply Machine process:

1. Put the unidirectional PE UD on the 0° and 90° tension unwinding devices.

2. The 0° UD tension fabric is unwind to the hot pressing platform by the servo traction device before coiling.

3. After the 90° UD fabric is pulled and positioned by the servo width setting device, it is cut by the hot cutting device.

4. The upper hot pressing plane is quickly pressed down, and the pressure is transmitted through signal sensing to drive the composite.

5. The servo traction is used in conjunction with the tension shaft to roll the PEUD orthogonal finished fabric.

 

4/6UD composite: PEUD vulcanized finished fabric is taken by the above-mentioned 0° three-axis unwinding device, hot pressed composite, servo traction, and tension axis winding.

 

 

 

Machine technical parameter of automatic UHMW-PE UD Crossply Machinee

 

1) Pressing tonnage: 6000KN

2) Working table dimension: 1700 * 1700mm

3) Material width: ≤ 1650mm

4) Heat source medium: thermal oil

5) Heating method: external oil heater circulation

6) Pressing method: hydraulic

7) Control mode: HMI+PLC

8) Transmission control: frequency conversion+servo drive

9) Total power: about 95KW

10) Power supply: 380V/50Hz (customized)

11) Length * width * height: 9500 * 7500 * 5000mm

12) Weight: approximately 25 tons

 

 

 

 

 

Automatic UHMW-PE UD Crossply Machine configuration

 

No.	Part name	Technical requirements	Function
1	0°unwinding device	3-axis center unwinding/safety chuck	0°UD tension unwinding
		Magnetic powder tension control
2	90°unwinding platform	Single axis center unwinding/safety chuck	90°UD tension unwinding
		Magnetic powder tension adjustment control
3	Fixed width device	Servo stepper feeding	Function: Horizontal fixed width pulling material
		Pneumatic clamping fixed length movement
		Servo motor drive, insulation level F, protection level IP55, brand: Huichuan
		The pulling length HMI can be set
		Mobile guide rail carbon steel plated with hard chromium, high-frequency quenching treatment
		Thermal cutting
4	Pressing & Lamination	Guide four column carbon steel plated with hard chromium	hot pressing and lamination
		6000KN four cylinder hydraulic assembly
		1700 * 1700mm hot lamination tabletop
		External mold temperature oil heater
5	Guiding device	Servo driven guiding roller	guiding products
		Servo motor drive, insulation level F, protection level IP55
6	Winding device	Center unwinding/safety chuck	winding final products
		Magnetic powder tension control
		Variable frequency motor drive, insulation level F, protection level IP55, brand: Siemens

 

 

 

 

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