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UHMW-PE UD Fabric Prepreg Machine

Process flow of UD fabric production line Yarn unwinding → Bundling → Warping → Spreading → Dipping/coating →Film covering → Drying and curing → Guiding →Winding

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Product Introduction

UHMW-PE UD fabric prepreg machine

Application

UHMW-PE UD fabric prepreg machine with film and resin is used for lamination for UHMW-PE UD fabrics, UD Aramid fabrics.

Application and Uses of Unidirectional Prepregs and Sheet

- Space and Air craft structure and parts

- Blades for wind turbines

- Automotive parts and components

- Recreational sports equipment

- Industrial structure and parts

- Military

- Civil and Building Reinforcemen

UD FABRIC

Operating principle of machine

Process flow of UHMW-PE UD Aramid fabrics machine
Yarn unwinding → Bundling → Warping → Spreading → Dipping/coating →Film covering → Drying and curing → Guiding →Winding.

Place the tubular ultra-high molecular weight polyethylene fibers on the creels, unwind them and arrange them in parallel with the bundle device. After being bundled, parallel PE fibers pass through a warping device to form parallel and tightly arranged fiber bundles. Pre tension is applied to the stretched ribbon tow to ensure its flatness. After being immersed in the adhesive device and coated with fibers, the uniform fiber bundles after being controlled by the adhesive device are compounded with PE bearing film, and then evaporated by a heat roller to solidify the resin solvent to form a unidirectional PEUD cloth.

UHMW-PE UD Aramid fabrics

Features of machine

1. This UHMW-PE UD fabric prepreg machine is used for laminating UHMW-PE UD fabrics, UD Aramid fabrics. The machine is equipped with automatic collection, unwinding, film release, film collection, automatic correction, composite drying, water cooling, automatic cutting edge and other units. Composite material with a uniform coating, compound formation, no tensile deformation, no blistering, no wrinkles, soft, excellent air permeability, winding neat and so on.

2. UHMW-PE UD fabric prepreg machine adopts stable mechanical rolling parts and special ultrahigh pressure device to evenly spread wire, impregnated with resin glue, and then laminated by 0/90º orthogonal composite at the end.

3. It adopts HMI+PLC control system, easy operation, high production efficiency, reduce the cumbersome operation.

4. The product has low density, abrasion resistance, impact resistance, strong cutting toughness and other excellent properties, the product is widely used in special protective materials soft body armor, light bulletproof helmet, light bulletproof armor plate, anti-stabbing, anti-cutting clothing lining and special public anti-riot facilities

5. it is suitable for water-soluble and solvent-based adhesive coating composite, to achieve a multi-purpose function.

Laminating effect

For UD fabric, we also have sheet cutting machine, crossply machine. Pls see below photos.

1. crossply machine

2. sheet cutting machine

Main technical parameters

1) Equipment roll surface: 2000 mm

2) Material width: ≤ 1650mm

3) Adhesive used: water-based

4) Gluing method: dipping/coating

5) Wire spreading mode: mechanical multi roll+profiled

6) Control mode: HMI+PLC

7) Drive control: variable frequency+servo drive

8) Lamination roller: external circulating thermal oil roller

9) Heating source mode: circulating thermal oil

10) Temperature control mode: 60KW external mold oil heater

11) Dynamic balance: friction mirror surface roller/heating roller

12) Roller surface treatment: friction roller mirror level 14

13) Total power: 90KW

14) Composite speed: 5-11m/min

15) Power supply: 380V/50Hz

16) Length * width * height: 31500 * 5180 * 3000mm

FAQ

Q: Are you a manufacturer or trading company?
A: We are a professional manufacturer over 35 years' experienee.
Q: Where is your factory located in? How can I visit there?
A: Our factory is located in Zhengang Industrial Park, Yandu Town, Yancheng City, Jiangsu Province, China.
You can fly to Shanghai airport directly. We warmly welcome all our dients from home and abroad to visit us!
Q: What are your main products?
A: Our main products are laminating machine, prepreg machine and cutting machines.
Q: Which industries are your machines widely used in?
A: Our machines are widely used in the industries of military protection industry, car trim industry, footwear industry, garment industry, upholstery industry, and construction industry and so on.
Q: How does your factory do regarding quality control?
A: Quality is priority. We control the quality of our products strictly, from the incoming materials, assembly process,
to the finished products. Our factory has obtained CE & ISO Certification.
Q: If there are no suitable machines from your product list, can we customize from you?
A: Yes, we have our own professional design engineers, and can customize products according to your requirements.